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AUTOMATIC COUNTERPRESSURE FILLER 800 bph

AUTOMATIC COUNTERPRESSURE FILLER 800 bph

Product to be filled: sparkling wine maxi 3 bar
Max filling output rate : up to 800 bph x 0,75 lt. cylindrical glass bottle
Filling temperature: 0÷4°C
Remark : the output might be changed according to the product
FOR A CORRECT FILLING IT WILL BE NECESSARY THAT THE PRODUCT ENTERS
THE FILLER ALWAYS IN A CONSTANT WAY AND AT THE SAME PRESSURE

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MACHINE EQUIPPED WITH:

– Counter pressure Filling machine with 8 filling-valves

The bottles travelling on the conveyor belt are separated by the inlet scroll of the filler and passed on to the inlet star, which places them on the stainless steel bottle lifting pads by a regular and smooth rotary action.
The pneumatic cylinders, using compressed air, lift the bottles and bring them directly under the filling nozzles.
The cylinders are equipped with a lowering cam so that, after filling, the bottles are mechanically lowered onto the outlet star.
The pressure tank, made from thick, strong stainless steel, can work at a pressure of 6 bar (tested at a pressure of 7 bar in compliance with P.E.D. safety directives). It is complete with a detachable cover, highly polished on the inner side.
Probe devices for product control level are located on the pressure tank cover.
On the front side of the tank there is a small inspection window.
The product source vessel is connected to the central distribution system of the filler by a feeding pipe which is fitted with an isolating valve.
Smaller pipes connect the central distribution system to the pressure tank.

The filling nozzles are fixed to the pressure tank by means of bolts which can be easily dismantled.
The bottle aligning guides are made in stainless steel AISI 304.
Perfect sterilization and faultless reliability of the system are guaranteed.

Suitable for high pressure filling of products like mineral water, fizzy drinks and sparkling wines
Once the bottle has been placed directly under the filling nozzle, the pressure valve is opened so as transfer some of the pressure which is contained in the tank of the liquid to the empty bottle.
When the pressure in the bottle is the same as the pressure in the tank, the nozzle is opened by a spring so as to start the filling cycle. The liquid which goes into the bottle is spread along its sides by a rubber packing mounted on the levelling system. As soon as the liquid reaches the hole on the levelling system the filling nozzle is shut. The filling nozzle is mechanically shut off by a control cam and another cam opens the valve for reducing the pressure inside the bottle. Finally the bottle, now filled with liquid both still and levelled, is brought to the outlet star-wheel.

The accurate construction of the valves guarantees perfect functioning and closure even at very high pressures. In case of partial or total bottle breakages, the valve, due its sensitivity to differences in pressures, shuts off immediately so as to avoid the spread of compressed gas or liquids.