OFFER : 10354-18
The MONOBLOC SRT(I)/9-12-1 C-VA unites all the rinsing with single treatment and fixed nozzle, isobaric filling operation, turnable capping turret for capping operations with crown caps
diam.26mm and aluminium screw cap in one machine.
Suitable for bottling GLASS containers.
Production:
800 bph – 350 ml round glass bottle – product: beer
800 bph – 750 ml round glass bottle – product: sparkling wine
Bottle diameter: 55-100 mm
Bottle height: 180 – 350 mm
Inner mouth diameter:
min. 17 mm FILLING VALVE « DPSL » to be confirmed after the samples are received
Rotation: Clockwise
Filling temperature 0°- 4°C (The feeding pressure and counter-pressure must always be at least 1.5 bar higher than the pressure of the end product).
For Bordeaux bottle, Colio and other with narrow/round neck, production will decrease from 10 to 30%.
The effective production depends on many factors.
The machine is complete with:
– Equipment for one bottle diameter including infeed screw, entry and exit star, rinsing, filling, capping devices and guides.
– Stainless steel cupboard with electric control board.
– Motorization by asynchronous three-phase motor with inverter.
– Manual height adjustment on filler and capper, electrical on rinser.
– PLC for standard operations and 7” display.
Filling level which can be regulated by changing level pipe.
– Stainless steel support structure. Complete support protection casings in stainless steel with bolt locking.
– Tanks, valves and all parts in contact with the product completely in stainless steel AISI 304.
– Star support in stainless steel. Stars, guides, and bottle-holding rails on stars in polyethylene.
– Protection with window-type openings, made up of a boxed supporting frame in stainless steel and transparent polycarbonate.
– All sealing and parts in plastic which touch the product are of materials in accordance to existing Directives on the subject.
– The support rests on feet which can be regulated with high resistance steel screws and under screws.
– Stainless steel belt with steel chain with entry and exit at opposite ends of machine.
The ROTATING RINSING TURRET WITH 9 GRIPPERS and fixed nozzle for single treatment carries out a completely automatic internal cleaning of new bottles.
– The gripper picks up the bottle at the neck level from the entry star and turns it over completely to centre it perfectly on the spraying nozzle.
– The nozzle injects water or detergent liquid solution until the bottle is emptied of any harmful residuals. The injection is predetermined and when terminated the dripping phase begins.
– The gripper then turns the bottle over once again and places it on the exit star.
The rinsing turret is equipped with the following features:
– The tower is entirely built in antioxidant and self lubricating materials and steel.
– The distribution station is fitted with a blocking device in case the bottles or containers are not present.
– The treatment times can be subdivided initially.
– The gripper jaws are made with bottle holding pads shaped according to the bottle profile or to that of the container to be treated.
COUNTERPRESSURE FILLER WITH 12 FILLING VALVES
– All components can be easily inspected so as to simplify all cleaning and maintenance operations.
– The rotary plate, which supports the tank, is connected to the machine base by thrust shoe with a large diameter and orientated by self-lubricating guide bushings.
– The pneumatic cylinders are lifted by compressed air and lowered by a cam.
– The compressed air distribution, which all cylinder are connected to, is adjusted by a suitable self-lubricating reducer.
– The isobaric tank is connected to the rotary hardened plate through its manual adjustable height so that bottles of different sizes can be run despite the limited stroke of the cylinders.
– The filling nozzles bolted to isobaric tank can be quickly disassembled to allow easy cleaning and maintenance operations.
– The cylinders are equipped with a lowering cam so that, after filling, the bottles are mechanically brought back to the outlet star.
– The isobaric tank, made from thick, strong stainless steel, can work at a pressure of 6 bar (tested in compliance with INAIL (ex I.S.P.E.S.L.) at a pressure of 7 atmosphere). It is complete with a detachable cover, well-polished on both sides.
– Floating level-control devices are placed on the isobaric cover.
– The container of the filling product is connected to the central distribution system of the filler by a feeding pipe which is fitted with a solenoid.
– The filling valves are fixed to the isobaric tank by means of bolts which can be easily loosened.
– The centring bottle heads are made from AISI 304 stainless steel.
“DPSL” FILLING VALVE
Double pre-vacuum, compensation and final levelling with inert gas.
Once the bottle is automatically placed directly under the filling nozzle, the vacuum valve is opened by a cam.
All the air in the empty bottle is completely sucked out by a pump connected to the central distribution system of the filler, and the bottle is saturated with inert gas coming from a separate circuit ( clean inert gas ), the operation is repeated two times to be sure to eliminate the maximum
quantity of oxygen from the bottle before starting filling.
After compensation of the pressure between the bottle and the filling thank, the nozzle is automatically opened to start the filling cycle.
The liquid which goes into the bottle is spread along its wall by a rubber deflector installed on the air pipe.
As soon as the bottle is full, liquid reaches and close the hole of the air pipe, the flow of the product stop immediately, the filling nozzle is shut off mechanically by a control cam to isolate the bottle from the pressure of the tank.
The final levelling is achieved by the pressure valve opening (inside the filling nozzle) so as to introduce into the bottle additional inert gas which pushes some of the liquid back to the tank to obtain a precise level. Once the liquid in the bottle has been levelled, a cam opens the valve for
reducing the pressure inside the bottle.
Finally the bottle, now filled with liquid both still and levelled, is brought to the outlet star.
TURNABLE CAPPING TURRET COMPOSED BY:
The SINGLE HEAD CAPPING TURRET “VA” is constructed in steel and equipped with safety devices and is suitable for inserting one format of aluminum caps in glass bottles.
– The caps are fed through an automatic vibrating system.
– The caps travel down a stainless steel descending slide to the distribution head which places them on the container opening.
– The threaded heads insert the taps.
– The automatic vibrating feeder is completed with tap descending duct and catching head system.
– Stopping machine device with capper head in top position.
1-HEAD CROWN CORKER “C”
This is constructed in steel and equipped with safety devices and is suitable for inserting one format of crown caps on glass bottles.
– The caps are fed through a vibration system.
– The caps travel down a stainless steel descending slide to the distribution head which places them on the container opening.
– The press-on head inserts the caps.
– The automatic feeder is completed with cap descending duct and catching head system.
– Stopping machine device with capper head in top position.
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