FILLING AND CAPPING INTEGRATED MONO-BLOCK mod. DCC

Functioning
Machine designed to join in one compact unit only the high technology and the well know reliability of the STV machinery range.
Our MONOBLOCK is particularly suitable for the producers who require high performance in a reduced space.
Thanks to the newest technical solutions, the MONOBLOCK offers flexibility in the use, quick change of glass size in order to meet the producer’s need.

It consists in a SYSTEM WHICH CAN BE COMPOSED with different groups according to the needs:

FILLING of dense and semi-dense products either sweet (jam, honey, yogurt, etc.) and salted (mayonnaise, sauces, paté, etc.) containing also small solid pieces.
VACUUM FILLING with liquids (oil, vinegar, brine, syrup) of containers PREVIOUSLY filled with solid products (vegetables in oil/brine, legumes, fruits in syrup, etc.) by means of the Motorised Filling Table or the Vibration Filler mod.RPN.
CLOSING of glass jars/bottles by twist-off caps or PET containers by plastic screw or press-on caps.

In all versions the PRE-SETTING for the future INSTALLATION OF A METAL DETECTOR UNIT is available.

MAIN ADVANTAGES
Low consumption
High reliability
Reduced dimensions
Quick format changeover
Maximum flexibility
Simple cleaning
Respect of product integrity

TYPE OF CONTAINERS: GLASS JARS-BOTTLES, TIN-CANS, PET-CONTAINERS

OUTPUT CAPACITY / HOUR (containers of 100 ml*)

Model DC: 1.600
Model 2DC: 3.000
Model CC: 500
Model 2CC: 900
Model DCC: 1.600 (dosing and closing), 500 (vacuum filling)
Model 2D2CC: 3.000 (dosing and closing), 900 (vacuum filling)
Model 2D2CC: 3.000 (dosing and closing), 500 (vacuum filling)
Model D2CC: 1.600 (dosing and closing), 900 (vacuum filling)

(*) to be considered as indicative, since it varies depending on the type of product and the container’s dimensions.

Manufacturing features
Basement with height adjustable feet, supporting plate in carbon steel, structure and total covering with inspection doors in stainless steel
The basement includes :
In the version Dosing + Capping : a jack with external hand wheel for the dosing unit height adjustment and the air treatment group with solenoid valves
In the version Vacuum Filling + Capping : a liquid ring vacuum pump for the vacuum filler and the air treatment group with solenoid valves
On the top of the basement the following equipment is installed: a conveyor with stainless steel table top chain mounted on strips in anti-friction material and adjustable containment guides for the containers feeding to the Monoblock and motion to its groups, a head controlled by gear motor and a idle head
Electric control board in stainless steel
Manufacturing in AISI 304 stainless steel, except for some parts which are in a different material suitable for their functioning
Safety protection system as per CE norms
After the start-up and first adjustments the machine does not need any operator assistance.
technical data

Length (including inlet and outlet conveyors):

6.000 mm MAX. (corresponding to the most complete version 2D2CC):
Width:

1.200 mm